PAR# Date recd Problem Person reporting Ind resp. Mgmt resp. Report due date PAR implem. Date Report complete PAR implemented Status comments Report 
2 3/9/2006 Packing of Hi carton, need a standard for all shifts, so packing is  B. Frymoyer/ J. Laidig/ J. Laidig/ 8/15/2006 8/15/2006      
    always the same. Too much time lost on this. M. Sweitzer M. Collur/ M. Collur Frymoyer to write instructions for each       open  
B.Frymoyer item and give to John who will compile
3 3/9/2006 At recut, do lot of movement of long lengths due to due dates. This  Tim Hagans R. Jungberg M. Watkins 5/10/2006       open  
    damages the product.   Cost of racks to store and more warehouse space        
4 3/9/2006 3/8" or 1/2" sq long length shipouts too long, they bend when you pick Tim Hagans R. Bishop/BW M. Watkins 4/24/2006       open  
    them up with tow motor          
5 3/13/2006 For Haworth, Std tube/Closetmaid orders and all customers in general K. Veen M. Watkins/ M. Watkins 5/10/2006       open  
    Sales asks shipping to ship, but shipping cannot find the product.   S. Loos          
    This leads to orphaned material, FG and excess shippping expenses          
6 3/13/2006 Roof leak or a clogged gutter in area A-16 (MTS warehouse), causing B. Hofmann S. Capiottis M. Watkins 4/24/2006       open  
    damage to material in this area.           
8 4/6/2006 #3 mill alignment problem-operator having difficulty aligning weld and Bruce Miller B. Walters/Strat B.Walters 7/1/2006 Sladky's report done, need plan to implement      
    maintaining good weld   & Sladky        
25 3/30/2006 Benington item is racked under larger items, drip marks? Edinger (1744) M. Watkins/Eric 5/1/2006 5/15/2006       open  
    Run under 2500 to avoid drip marks?          
26 3/30/2006 Head speed needs to be repaired for Chevalier mill L. Mays (4990) Strat 6/30/2006 6/30/2006       open  
27 3/30/2006 Ways need to be trued up (cuts taper) - Clausing lathe L. Mays (4990) Strat 6/30/2006 6/30/2006   Put a capital for $3000, waiting for  open  
approval
28 3/30/2006 X-Y-Z ways need to be turned up (digital readout would improve accuracy) L. Mays (4990) Strat 6/30/2006 6/30/2006       open  
29 3/30/2006 All 0.014 steel for plating has spots/freckles in raw mostly with 0.865 OD Edinger (1744) W. Lamma/ Receiving inspection  6/30/2006 6/30/2006 10/3/2006 10/3/2006 open  
M. Collur given to Edinger
30 3/30/2006 Pressing 6B, 42,5A, 10A - Presses are too low to ground -raise them/ergonomics S.Traupman(8428) Ralph J   4/14/2006 4/28/2006     open  
31 3/30/2006 Floor uneven back at slitter going out into crane JR (6578) Strat Put in a cap. Request 4/29/2006 4/29/2006     open  
waiting for approval
32 3/30/2006 Floor uneven at 4 mill upender John R (6578) R.Bishop/ M.Watkins/Strat       open  
L. Knabb
33 3/30/2006 Had to wipe rust off and wip oil on tube and reskid (Inter-7073) JR (6578) R. Bishop/ M.Watkins/Strat 5/1/2006 5/31/2006     open  
    Columbia (10698) - tube rusting due to floor leaking (wood shop section4) Hauz(3015) L. Knabb          
35 3/30/2006 Raw material/tubes from department 700 in recent weeks have lot of defects Edinger (1744) R. Bishop Mike assigned to Bishop 6/30/2006 6/30/2006     open  
36 3/30/2006 Rails are turned without the bolt on the inside. They catch the bottom  Edinger (1744) Eric/Bob J Mike assigned to Eric/Bob       open  
    of cranes causing wrecks, lost production and cause material to sit          
    in the tanks longer than its good for them until wreck is cleared.          
37 3/30/2006 Tubles smaller than 20" need to go into double skids. Moving shorter Edinger (1744) Bob Jungberg Mike assigned to Eric 6/30/2006 6/30/2006     open  
    lengths in singles are more likely fall off the forks and be damaged          
    in department while shipping          
38 3/30/2006 Lot of complaints on 1 mill due to scratches. Examine root cause as Fick (2297) Strat Mike assigned to Strat 6/30/2006 6/30/2006     open  
    contaminated coolant. If we screen coolant returning to recovery tank          
    through a large magnet will help scratches          
39 4/5/2006 Catwalk ramp between cutoff and sizing gets slippery from cooland/oil Alex Donkel (1140) Strat Mike Watkins 6/30/2006 6/30/2006     open  
    (suggestion: put a friction pad or rubber mat fastened to catwalk)   assigned to         
Strat
43 4/17/2006 Look at 1500-1.187" M2.5 RK5-96 rolls on rack not being used - rack Fick B. Walters   6/30/2006       open  
    congested, remove rolls that are not being used          
44 4/17/2006 Can data plate be installed on all square tubing torque head , this might Fick B. Walters   6/30/2006 6/30/2006     open  
    alleviate some of the guess work          
46 4/21/2006 Reamer pin at 1 mil having lot of trouble on one mill from remaer or Fick Robin B   6/30/2006 6/30/2006     open  
    roller marks          
49 5/9/2006 Catwalk ramp on 6 mill gets oil and coolant spray on them making it Alex Donkel Robin B/Strat   6/30/2006 6/30/2006     open  
    extremely slippery (1140) 2 work orders put in by Robin          
    soln: Put rubber mats on rampls or some kind of friction pads   3rd work order on 6/8/06 # 30379          
52 5/19/2006 Positioning racking od drop pin work on our plating racks - lots of drips Edinger (1744) Eric B/Bob J   6/30/2006 6/30/2006     open  
    and slop marks          
53 7/28/2006 Tractor Trailer fumes during winter months when truck are warmed up. Fumes Fick M. Watkins M. Watkins 10/31/2006 10/31/2006     open  
    are ventilating inside building. Need vent hood in 1400          
78 8/12/2006 Tubing for item 1046139, Melnor was rusty, paint chips, light coating, bump  Chris Garber M. Krout M. Watkins 10/31/2006 10/31/2006     open  
    marks,ring gage did not fit, supervisor was informed of defects, but employee was           
    instructed to continue, loading and coating          
79 8/16/2006 Scouring of cutoff knifes. If knives were changed before scouring got too bad, David Breidgian R. Bishop/ R. Bishop/ 10/31/2006 10/31/2006     open  
    they could be sharpened. The scoured ones can be used for recut orders   B. Walters M. Watkins        
    (we have many). Gary shultz did this on 5 mill tear drop every 3 hrs          
83 9/12/2006 Cost Saving: Instead of ordering new top rolls, send example. 2. 1000 2.  .865 rolls David Breidigan R. Jeshoneck Ralph T. 9/30/2006       open  
    to roll kraft and have I.D.s chromed.   M. Watkins          
84 9/20/2006 Excessive Rust. Increase coolant checks, install tube dryers at all mills to stop Fick R. Bishop R. Bishop 10/15/2006 10/15/2006     open  
    excessive water being pulled through sizing and tube oiler. Contact Roll Kraft or   M. Watkins          
    or different oiler.          
85 9/29/2006 5 mill or any mill not being able to see the problem with naked eye. My idea is to video Fick R. Bishop R. Bishop 10/31/2006 10/31/2006     open  
    record 5 mill at the end finisher. This would allow the tape to be slowed down and root           
    cause be identified immediately. This would take out all the guess work with the problem          
    of jam ups and down time. Note: If idea is accepted, please notify union officials          
102 9/27/2006 Safety: The yellow wooden ladder marked "1 700 looper" is missing the non-slip rubber  David Breidigan   9/27/2006   open  
  feet. It is now metal on concrete.  
103 9/29/2006 .750 Square rack needs new wheels. William D.     9/29/2006     open  
104 ######### Operators doing millwright work or electrical work not knowing what they are doing (not  Anonymous R. Bishop       open  
  qualified).  (no name -could be            
  Do not let operator do maintenance on machines. They do not know what to do or how to do it from 700)            
  They just try, but end up all messed up            
116 ######### Scrap (problem): Hire more QA people to monitor mills only. Do not ,et mill operator run order Anonymous R. Bishop       open  
  until QA person signs off (no name -refers to            
    mills hence 700)            
128 ######### Scouring of knifes: change knives more often to avoid scouring. As is being done on D. Breidigan R. Bishop M. Wattkins 1/15/2007 1/15/2007   open  
  #5 mill tear drop. It is working, grinding can sharpen and resharpen knives repeatedly   R. Bishop        
               
129 ######### Scouring of knifes: change knives more often to avoid scouring. As is being done on D. Breidigan R. Bishop M. Wattkins 1/15/2007 1/15/2007   open  
  #5 mill tear drop. It is working, grinding can sharpen and resharpen knives repeatedly   R. Bishop