PAR# Date recd Problem Person reporting Ind resp. Mgmt resp. Report due date PAR implem. Date Report complete PAR implemented Status comments Report 
1 3/3/2006 While putting slit orders there can be a human error where wide coil J. Rowe J. Rowe J.Rowe 3/7/2006 3/7/2006     closed  
  finish will not match with slit finish          
7 4/6/2006 9 mill buttwelder must be replaced - it works borderline at best and on  B. Miller B. Miller M. Watkins/ 5/6/2006 6/6/2006     closed  
  heavy gage does not work     S. Capiotis      
9 3/23/2006 Slit order 18994 does not state if all slits or any slits belong to 1800 Don Glass J. Rowe B. Hofmann 3/31/2006 4/7/2006 Y (4/12/06)   closed  
  Need to clarify whether to skid or put in bins          
10 3/25/2006 Lack of end machine dedicated to 4 mill causing undue downtime BS (8188) R. Bishop M. Watkins 5/24/2006 Now that we have retrofit reamer, we have     closed  
  fixing up machines from other mills        dedicated wire brush reamers on each mill.       
Need to ensure PM is performed on them
11 3/25/2006 4 mill's 1.375" rolls are old and shot, giving ovality problems BS (8188) B. Walters R. Bishop 5/5/2006 1.375" rd will be scheduled on M2 mills with      closed  
better tooling
12 3/25/2006 4 mill's 1.75"rd rolls are shot, ovality problems BS (8188) B. Walters R. Bishop 5/5/2006 New rolls expected 7/14 should solve this      closed  
problem
13 3/25/2006 4mill's 610 oval rolls not ground properly - concavity problems - newset? BS (8188) B. Walters  R. Bishop 5/5/2006 Report recd from Bruce. Short footage of      closed  
100,000 ft per yr does not warrant purchase 
of new rolls. Customer willing to take parts 
in current condition
14 3/25/2006 Bench exhaust units need to be checked for proper flow. At any time          
  at any mill especially #1 mill , smoke billows out into the dept. Fick (2297) B. Walters R. Bishop 5/5/2006 Work order completed 7/12/06     closed  
  Status:  WO 29730 cleaning during shut down, currently in working condition          
15 3/25/2006 Floor at 1 mill has deep holes. We run 20" tubing and balance it on one Joe Elacqua Leroy/Robin Bishop     Floor was cleaned and holes were patched      closed  
    fork.Bander takes chance balancing it. If the truck will hit the hole, skid       over shut down. A quote to resurface area       
  will fall.       around cutoff and front of drop table is being      
 pursued by Strat of mtce.
16 3/20/2006 Floor at #1 mill has deep holes. We run 20" tubing and balance it on 1 Zimmerman/Fick R. Bishop Zimmer/Fick 4/28/2006   4/28/2006   closed  
  fork.      Zimmerman/Fick to stop the spills       
as floor was fixed last year.
17 3/20/2006 Cover plate on ream#1 not attached properly Zimmerman/Fick R. Bishop R. Bishop 4/28/2006   5/2/2006   closed  
Per Robin, mtce work order 
18 3/25/2006 Payoff wheel very hard to turn at 4 mill. Could cause injury BS R. Bishop 29717 was submitted and  5/5/2006   5/2/2006   closed  
completed as of 4/26/06 Per Robin, completed by Mtce without work 
19 3/30/2006 Bump marks in 1400 for item 1045676 Daniel Dougherty M. Watkins R. Bishop   order on 4/17/06     closed  
Submit a mtce WO Per Mike, this was addressed with the crew
20 3/30/2006 Bump marks in 1400 for item 1045676 Tom Wertz M. Watkins report by Mike sent to Mike        closed  
Krout to be given to 1400  Per Mike, this was addressed with the crew
personnel
21 3/30/2006 Bump marks in 1400 for item 1045676 Mike Julian M. Watkins report by Mike sent to Mike        closed  
Krout to be given to 1400  Per Mike, this was addressed with the crew
22 3/30/2006 Lack of supervision on 1st shift at 1400 entire 2nd shift  M. Watkins personnel       closed  
report by Mike sent to Mike  Mike Watkins to send a report to 2nd shift 
23 3/30/2006 Bump marks on 86488, mgmt continues to run line despite problems Jan Pilat (5978) M. Watkins Krout to be given to 1400    employees     closed  
personnel
 
24 3/30/2006 Steel certification: Steel should be certified before it is run on mills. If it is not S. Loos  B. Hofmann/ report by Mike sent to Mike  5/15/2006 7/1/2006 7/1/2006 closed  
    certified, then it should be tagged a suspect so shipping knows that it cannot   S. Benner Krout to be given to 1400    Robin putting a code "NOC" for slits/coils       
    be shipped. This could prevent shipping from accidentally shipping an order     personnel   without certs. Jim  will not schedule this       
    that needs mill certs for it.     5/1/2006   steel for customers needing certs      
   
34 3/30/2006 Poor management not enough people on 2nd shift to cover when  Bill Frymoyer B. Miller         closed  
  someone is out 2539        
 
40 3/30/2006 Reamer and Swager rate sheet#3 new chart, parts are missing now Charlie E. Carlisle J. Laidig Bob Miller said jobs have been posted.        closed  
(1062) We need to hire and train more people  
41 4/17/2006 700 mtgs to be held in west conference room as there are interruptions Fick R. Bishop 6/30/2006 Conference room will be used as   closed  
  in grind room     John Laidig gave new 1800 ream and    6/30/2006 required, will have mtgs in grind room    
 swage rate sheets to Charlie and also   
added rated.for over 85 cuts per min  
42 4/17/2006 Quality statement sheets to be hung at time clocks-restrooms-locker Fick M. Collur   6/30/2006 More quality policy statements   closed  
  rooms       6/30/2006 have been posted in lunchroom etc    
 
45 4/17/2006 Holes are punched with tabs bent over toward tap handle - coating M. Krout (4328) Ralph J   6/30/2006 7/1/2006 7/1/2006 closed  
  Costing hooks do not seat properly - solution rotate punch to have tabs       6/30/2006      
  bend over to bottom (toward leg end) - item 1046796          
Punch is changed  
47 5/5/2006 Scheduling dept puts short 2" diameter lengths on 4 mill. The result is Mike Dunkle Bill H, Robin B   6/15/2006 Lakewood item will be recut going    closed  
  cut off jaws are damaged beyond repair. (1554)     6/15/2006 forward. Routings changed.    
 
48 5/9/2006 Can bushes be trimmed along parking are by employment office Fick Not valid PAR         closed  
   
50 5/12/2006 Powder coating, Graco 85372, Fix source of problem in 1100, not in 1400,  Dan Dougherty Ralph J/Mike K/Jay C 6/15/2006 Jay provided a report   closed  
  makign 1400 employees do 1100 problem (grease on tube) (1547)     6/15/2006 mfg/scheduling to utilize report     
  recommendations to prevent 
  this problem
 
51 5/19/2006 Benington packaging: High quality tubes getting no paper, no cardboard Edinger (1744) S. Gallagher 6/15/2006 Steve G wrote a note saying   closed  
  on bottom, where the lift fork rubs against.       6/15/2006 customer wants to try it due to     
   their automated shop as 
  operators do not have time to 
  remove paper.
80 8/14/2006 Somebody should check gage from beginning to end before we accept slit steel H. Stamm M. Collur/ 10/2/2006 Response given to operators with    closed  
  from outside with special reference to SLS steel M. Schammauer B. Lamma   10/2/2006 our Receiving inspection procedure.     
          Do not inspect slit steel. Requested     
M. Collur/   B. Lamma to track supplier metrics/
B. Lamma rejects
 
81 8/22/2006 Rust from drips and from sitting waiting for next process Chris Garber B. Hofmann/ 9/30/2006 PAR report submitted to C. Garber   closed  
  Summo blanket order or stock order being run too soon. Order sit for too long   P. Sweigart   9/30/2006 Back scheduled dates ok    
  and sometimes under pipes that drip. Causing rust. Sometimes rust is small       Customer service will maintain due     
  spots. Solution: runs orders at mills only when needed/ The less time between     M. Collur   dates, will not change dates once    
  processes the better.        product is produced off the mill    
   
82 8/22/2006 Tickets not correct. After process, no new ticket is made. Tickets still read Chris Garber M. Collur/   9/30/2006     closed  
  119.00 inches rather than finished length. Scratched out order # with no date     B. Hess     9/30/2006      
  or initials.          
M. Collur  
83 9/12/2006 Cost Saving: Instead of ordering new top rolls, send example. 2. 1000 2.  .865 rolls David Breidigan R. Jeshoneck Ralph T. 9/30/2006 2/21/2007 New roll is cheaper than ID   closed  
  to roll kraft and have I.D.s chromed.   M. Watkins      chroming